Manufacturing
Safety, compliance and reporting for plant operations. Vision AI safety, compliance ERP and plant reporting for modern factories.
Challenges we solve
Worker safety on the floor
AI Computer Vision & IoT Safety Monitoring
Deploy IoT wearables, environmental sensors, and AI-powered computer vision to monitor PPE compliance, detect hazardous zone breaches, and send real-time safety alerts.
Quality standards and audits
Automated Quality Management System (QMS)
Implement a centralized QMS that digitizes compliance workflows, maintains audit trails, automates non-conformance logging, and enforces ISO/regulatory standards across manufacturing steps.
Turning plant data into decisions
Operational Analytics & Executive Dashboards
Utilize an Industrial IoT (IIoT) analytics platform with real-time dashboards that contextualize raw shop-floor data into actionable KPIs, OEE insights, and operational trends.
Unplanned machine downtime
Predictive Maintenance & Condition Monitoring
Install vibration and temperature sensors alongside machine learning models to detect early equipment anomalies, schedule maintenance proactively, and prevent unexpected failures.
Paper-based quality checks
Mobile Digital Checklists & Edge Inspection
Transition to mobile smart devices or tablets with guided digital checklists, auto-validated parameters, and photo/data capture directly at the line level.
Disconnected plant systems
Unified Industrial Data Integration Platform
Integrate ERP, MES, SCADA, and IoT systems via a unified data hub/middleware, eliminating data silos and enabling seamless, real-time cross-departmental visibility.
Our solutions for Manufacturing
What we build and deliver for teams in this industry.
Vision AI Safety Monitoring
PPE detection and zone-intrusion alerts from existing camera feeds.
Compliance Management ERP
Track audits, standards and corrective actions in one system, kept running through application managed services.
Plant Reporting & BI
Power BI and SSRS reports plus real-time OEE dashboards built on plant data.
Video Management
Centralised camera viewing and event review for plant security.
Business outcomes
What customers can expect from working with us.
Safer floors
Real-time alerts help supervisors act on unsafe conditions quickly.
Audit readiness
Digital OSHA and ISO traceability keeps compliance records organised and easy to retrieve.
Decisions from data
Dashboards replace manual spreadsheets for plant performance.
Less downtime
Real-time alerts point to problems before lines stop, backed by 24×7 managed services.
Better traceability
Batches, checks and actions are recorded end to end.
Faster reporting
Plant managers get shift reports without manual compilation.
Case study
A closer look at our work in Manufacturing.
ISO, ISMS, NABH, HACCP
End-to-End Compliance Management ERP
The challenge
Audit planning, execution and non-conformance reporting depended on email and shared drives, while KPIs, incidents, risks and documents sat in separate places. Staying ready for ISO 9001, ISO 14001, ISMS, NABH or HACCP audits at any time took constant manual effort.
Our solution
OdiTek built a custom compliance management ERP that automates audit planning, execution and non-conformance reporting, with modules for KPIs, incidents, risks and document management. Drill-down dashboards, rule-based escalation alerts and mobile apps for on-the-spot reporting keep every unit audit-ready.
The outcome
- Audits are planned, scheduled and executed in one system instead of email and shared drives
- Drill-down dashboards show compliance status by department, unit and location
- KPIs, incidents and risks are tracked centrally, with automatic escalation alerts
- Documentation requirements of each standard are covered through the built-in DMS
Industrial Machinery
Digitizing Audit & Corrective Action Workflows
The challenge
Plant safety audits, machinery inspections, and corrective actions were tracked via paper binders and disconnected spreadsheets.
Our solution
OdiTek deployed a web-based compliance ERP module automating audit assignment, photo evidence upload, and corrective action SLA tracking.
The outcome
- Audit closure time reduced from 18 days to 4 days
- 100% digital traceability for OSHA and ISO audits
- Eliminated paper inspection forms completely across 3 production facilities
Automotive Parts OEM
Real-Time Shift Production & OEE Analytics
The challenge
Plant managers received shift production metrics 24 hours late, making it impossible to fix intraday bottlenecks.
Our solution
OdiTek integrated PLC machine sensors with Power BI dashboards to display real-time Overall Equipment Effectiveness (OEE) and scrap rates.
The outcome
- Production line throughput increased by 11%
- Downtime identification time cut from hours to real-time alerts
- Automated shift summary reports generated for plant leadership
